Quick navigation to individual sub-projects TN02000033/

TN02000033/01

Development of innovative 3D printing filaments

Prusa Polymers a.s. | Technical University of Liberec | Škoda Auto a. s. | ŠKODA AUTO UNIVERSITY o.p.s. | Brno University of Technology | University of Chemistry and Technology, Prague

The aim of the sub-project is to develop: 1) a material exhibiting magnetic properties defined primarily by coercivity, with magnetic softness/hardness specified by the industrial partner; 2) a material with a high degree of metal or ceramic filler loading according to the specific requirements of the industrial partner.

TN02000033/02

Efficient material sustainability in additive

Technical University of Liberec | Prusa Polymers a.s. | Škoda Auto a. s. | ŠKODA AUTO UNIVERSITY o.p.s. | Czech Technical University in Prague | University of Chemistry and Technology, Prague

The aim of the sub-project is to develop a material consisting of unsorted residues and waste from FFF technology, processed into a homogeneous compatibilized polymer blend with additives, suitable for processing for example by thermoplastics injection moulding, as well as printing filament made from contaminated powders from MJF and SLS technologies.

TN02000033/03

Interactive application

Technical University of Liberec | Prusa Development a.s.

The aim of the project is to simplify and streamline the design of parts for FFF technology using an intuitive software guide. The project seeks to reduce the number of unsuccessful designs and prints, thereby lowering the time and energy demands of the entire FFF part design and manufacturing process.

TN02000033/07

Use of collaborative robots

Technical University of Liberec | Narran s.r.o.

The aim of the sub-project is to create a comprehensive engineering solution that effectively uses sensitive/collaborative robots for automatic laser cleaning of parts and moulds along a “learned” trajectory. The robot should also offer rapid surface scanning options (optical, laser or tactile) to maintain the required distance from the model for subsequent cleaning with a high-power laser. The goal is to propose a production-ready solution (design, 3D printing, validation), including process automation for various mould and part shapes.

TN02000033/08

Development of a system

Czech Technical University in Prague | Technical University of Liberec | Siemens, s.r.o.

The main goal of the sub-project is to design and integrate a software solution for the Siemens NX CAD/CAM platform that will support the design and selection of suction end effectors based on a combined modular architecture using both standardized modules and a customized module manufactured by 3D printing. Within the created environment, the user will be able to choose the type of vacuum end effector intended for use on an industrial manipulator.

TN02000033/12

Development of individualized orthopedic aids

Technical University of Liberec | Liberec Regional Hospital | ARIES, a. s.

The aim of the sub-project is to develop a knee brace with a high proportion of 3D-printed components, verify a method for individualizing knee orthoses using 3D scanning and 3D printing, and apply topological optimization methods in the design of next-generation orthoses.

TN02000033/19

Efficiency of topological optimization of parts

Technical University of Liberec | Meretech s. r. o. | MALINA – Safety s. r. o.

The aim of the sub-project is to design components and manufacturing fixtures with effective use of topological optimization. This includes materials research, including the use of recycled materials, sampling, validation, verification by standard manufacturing procedures, comparison with conventional manufacturing approaches, and economic evaluation of the process.

TN02000033/23

Use of 3D printing

Technical University of Liberec | IQS Nano s. r. o. | Brno University of Technology

The aim of the sub-project is to create a portfolio of advanced tissue scaffolds for microfluidic membrane platforms, including membranes based on randomized and hierarchical structures with controlled morphology. The project outputs will address current market gaps and establish a new standard in tissue engineering and microfluidic devices, with significant impact on biomedical research and the pharmaceutical industry.

TN02000033/28

3D printing

Scoolpt s.r.o. | ORLEN UniCRE a.s. | Červenka Consulting s. r. o. | Technical University of Liberec | Czech Technical University in Prague

The aim is to fine-tune ceramic printing material and equipment for applying this material through 3D printing, both in small-format desktop printers and especially in large-format industrial robotic printing. The result will be a proposed ceramic 3D printing technology enabling the development and subsequent production of design product lines with relevant functional properties for architecture and construction, suitable for both interior and exterior use, including architectural elements such as decorative relief printing of ceramic facades.

TN02000033/29

3D printing

Scoolpt s. r. o. | 3Deposition s. r. o. | Technical University of Liberec | Czech Technical University in Prague | Červenka Consulting s. r. o. | Brainhot technologies s.r.o.

The aim of the sub-project is to verify the usability of local soil for large-format 3D printing of building structures (earth buildings and earth architecture), develop a methodology for assessing soil and improving its printability with natural additives where necessary, and design an optimal production technology for 3D printing with local clay (HW, SW), drawing on prior experience with printing other materials, especially ceramics and cementitious mixtures.

TN02000033/31

Strategic

Technical University of Liberec

The main objective of this sub-project is to create the conditions for implementing all planned strategic procedures and fulfilling the measures set out in the action plan in Annex No. 5. The main outputs are annual partial reports describing the link between the achieved results, the research pillars (through the sub-projects), and the benefits for each area. Another important objective is to ensure high-quality administrative and operational support for project management and governance. The sub-project also includes plans for promotion and communication of the NCK in order to increase the market potential of the project results.

TN02000033/52

3D-printed mould inserts

Electroforming s.r.o. | Technical University of Liberec | Brno University of Technology | Dřevoplast Ludvík s.r.o.

The aim of the project is to enhance the performance properties of injection-mould tooling parts manufactured by additive technology through the implementation of electroplating processes in their production.

TN02000033/59

Continuous surface functionalization technology

Technical University of Liberec | Entry Engineering, s. r. o.

The aim of the sub-project is to create a prototype print head for FDM/FFF 3D printers incorporating an auxiliary device based on continuous plasma activation of the printed area or aerosol application of a primer. This should improve adhesion and surface properties of individual layers formed during 3D printing, eliminate disadvantages and defects of 3D-printed polymer products, especially structural inhomogeneity (layering), regulate the solidification/cooling rate of the molten polymer, and enable 3D printing of objects from recycled plastics and primers or additives based on natural materials.

TN02000033/63

System solution for transport, mixing,

Czech Technical University in Prague | Technical University of Liberec | Azu design s. r. o.

The aim of the project is to create a technological process for printing objects from concrete mixtures in order to compare both dry-process and wet-process printing variants. The project envisages the creation of a comprehensive system for mixing, transport, and extrusion of cementitious mixtures using the so-called dry process.

TN02000033/64

Individually manufactured guides

ProSpon spol. s r. o. | Technical University of Liberec | Liberec Regional Hospital

This project focuses on setting up a system for the design and manufacture of individual or individualized non-implantable medical devices used for cutting, pre-drilling, or guiding fixation elements during joint replacement surgery or extensive non-standard orthopedic and trauma procedures. It covers everything from software adaptation for rapid design of these parts, through their production by 3D printing from optimally selected materials meeting both mechanical strength and biocompatibility requirements, to their testing by medical specialists for specific indications. The main benefit is faster surgery and greater precision in implant placement, reducing risks associated with implantation and minimizing potential surgeon error.

TN02000033/65

Sustainable filaments

Prusa Polymers a. s. | Brno University of Technology | University of Chemistry and Technology, Prague

The aim of the sub-project is to develop 3D printing materials based on thermoplastic starch. These materials address one of the growing problems of 3D printing: waste generation, whether from unnecessary prototype prints or from support structures that can no longer be reused and end up in incineration plants. In contrast, thermoplastic starch is 100% biodegradable in nature. The project will draw on the expertise of UCT Prague and BUT in modifying the properties of thermoplastic starch and on Prusa Polymers’ know-how in the production of 3D printing filaments.

TN02000033/66

3D printing of hard-to-access

Škoda Auto University, o.p.s. | Škoda Auto, a.s. | Technical University of Liberec | University of Chemistry and Technology, Prague | Prusa Polymers, a.s. | Entry Engineering, s.r.o.

The aim of the sub-project is to maximize the potential of 3D printing in the automotive industry. It focuses on targeted production of selected parts, add-ons, and automotive accessories. The sub-project is structured into three target areas: 1) research and development of a sample hard-to-access spare part; 2) research and development of an individualized accessory part printed by the manufacturer; 3) research and development of an individualized accessory part printed directly by the customer.

TN02000033/67

System

Posedla s. r. o. | Technical University of Liberec

The project focuses on developing a system for managing the mass customization of 3D-printed cycling products with global reach. The goal is to create a technological solution for parametric design and efficient production of individualized parts, for example using optimized internal TPU structures.

TN02000033/68

3D printing of gypsum composites

Czech Technical University in Prague | Azu design s.r.o.

The aim of the sub-project is to print formwork for concrete structures from gypsum composites. To fulfil this objective, partial goals will be met covering stages from the design of a suitable gypsum composite all the way to verification of the technology for printing gypsum composite material.

TN02000033/69

Secured Additive Manufacturing Systems

Technical University of Liberec | Electroforming s. r. o. | Czech Technical University in Prague

The aim of the sub-project is to establish a new spin-off company that will subsequently be used as a tool for commercializing the research and development results achieved within NCK P3DT, and to create the conditions for its successful future operation.

TN02000033/70

Research

Technical University of Liberec | Škoda Auto a.s. | + connection with NCK MATCA (FZU, CARDAM, BENEŠ a LÁT a. s.)

The aim of the sub-project is the research, development, and experimental verification of an additively manufactured heat exchanger for vehicle traction batteries with higher specific heat transfer at limited pressure loss.

TN02000033/71

Research

Czech Technical University in Prague | VVV Most spol. s r. o.

The aim of the sub-project is the research and development of an innovative method for repairing and manufacturing shaft components using WLMD (Wire Laser Metal Deposition) robotic additive technology from Meltio at the experimental robotic workplace of CTU CIIRC. The main benefit of the project will be the creation of a methodology and verified technological procedure for faster, cheaper, and more sustainable repair of critical shaft components used in heavy industry (conveyors, gearboxes, drives).

TN02000033/72

New generation of external fixators

ProSpon, spol. s r. o. | Liberec Regional Hospital | Technical University of Liberec | + connection with NCK MATCA (FZU, CARDAM)

The aim is to design and verify a new generation of fixators that achieves at least the same functionality while being lighter, faster to apply, easier to sterilize, visually appealing, and more efficient and quicker to manufacture, even in small batches. The project also targets disaster medicine applications, so that fixator components could be produced by 3D printing directly at the place of use (field hospitals). A significant advantage is printing from composite material, which is radiolucent in X-ray imaging.

TN02000033/74

Reuse of waste

Technical University of Liberec | Prusa Polymers, a.s.

The aim of the sub-project is to develop a process for converting this waste material into high-quality fibres and subsequently into finished products. The development will include preparing the waste into a suitable form (e.g. regranulation, crushing, cryogenic milling), possible addition of additives, ensuring compatibility to form a homogeneous blend, and producing high-quality fibres comparable to those made from new virgin polymers. Another objective is to commercialize the manufacturing process and offer it to fibre and fibrous-material producers and processors.

TN02000033/75

Economically affordable material alternatives

Technical University of Liberec | Entry Engineering s.r.o.

Within the sub-project, composite materials based primarily on a plastic matrix will be developed and tested for three levels of application and processed mainly by LSAM technologies. This large-volume additive manufacturing has specific requirements for the processed material, especially in terms of its rheological behaviour combined with thermodynamic phenomena occurring during processing, particularly the increasing pressure on the lower deposited layers during gradual cooling of the melt.

TN02000033/76

Reinforcement of 3D-printed structures

České vysoké učení technické v Praze | Červenka Consulting s.r.o.

The aim of the project is to develop a method for automated reinforcement of large-format 3D-printed structures made of cementitious composites. This primarily includes the development of machinery and basic assessment of the mechanical parameters of printed elements with regard to the specific properties of 3D printing technology.